Vignan Injection Molding Solutions and Products

For All Injection Molding Machine

Product Features

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Technical Specifications

Product Features

Rich elegant graphics, color 10.1" HMI wide screen for enhanced user interface.
16.2 million-colors, 1024*600 resolution, 119 pixels/inch clarity.
WiFi/IoT enabled for remote monitoring, daily report management and in-depth SPC analysis
Visually appealing real-time presentation of machine parameters like cycle times, digital inputs & outputs, flow, pressure, zone temperature, scale reading, hourly production & energy consumption.
x32, x40 or x64 Outputs interface capability. based on machine demands.
Super ease to use MM' interface Programmable on-field digital & proportional outputs for each machine execution stage.
USB port for remote reprogramming, data transfer, machine calibration etc.
Built-in Interface for Pressure Transducer, Blowers, Encoder & Energy meter.
Optional SD card storage facility for last 10-year machine shots data, set data changes & errors.

TECHNICAL SPECIFICATIONS

SYSTEM CONFIGURATION	HIGHLY INTEGRATED 3-PIECE SYSTEM
SCREEN SIZE	10.1"
SCREEN RESOLUTION	1024*600
CPU CORE	32-BIT ARM-CORTEX M3 EMBEDDED PROCESSOR
LCD BACKLIT	LED-TYPE, DIGITALLY CONTROLLED CONTRAST
NO. OF KEYS	64-WITH LED INDICATION FOR DIRECT FUNCTION CALL KEYS
MACHINE SCAN TIME	1000 TIMES/SEC
MMI SCAN TIME	1000 TIMES/SEC
NO. OF MOLD PROGRAMS	150
COMMUNICATIONS PORTS	IXUSB(2.O), IXETHERNET OR RS232
1/0 BOARD INTERFACE	UTP CAT 6 CABLE, WITH REMOTE INTERFACE UPTO 5M
HISTORY DATABASE MEMORY	2GB, DATA RETENTION FOR MACHINE LIFETIME
ERGONOMICS	ELEGANT AESTHETICS, ABS BLEND ENCLOSURE, RUGGED-BUILD

For Single/Double Station Blow
Molding Machines

Product Features

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Technical Specifications

Product Features

7.0"TFT with resistive touch screen for intuitive interface.
16.2 million-colors, 800*480 pixel resolution,128 pixels/inch clarity.
HAND mode touch buttons with LED indication for safe, easy & conventional machine operation.
Suitable for For Single & Double Station Blow Molding Machine.
Quickest & reliable blow sequence execution control system in market.
Mold & Carriage position control based on linear potentiometers or regular timers.
In-built ready to use flow & pressure proportional control.
x32, x40 Outputs interface capabliity based on machine requirements.

TECHNICAL SPECIFICATIONS

SYSTEM CONFIGURATION	HIGHLY INTEGRATED 3-PIECE SYSTEM
SCREEN SIZE	7.00
SCREEN RESOLUTION	800*480 PIXELS
MMI CPU CORE	32-BIT ARM-CORTEX M3 EMBEDDED PROCESSOR
MACHINE SCAN TIME	400 TIMES/SEC (-2.5MSEC)
MMI SCAN TIME	1000 TIMES/SEC GIMSEC)
NO. OF MOLD PROGRAMS	120
COMMUNICATIONS PORTS	IXUSB(2.O)
1/0 BOARD INTERFACE	FULL DUPLEX RS485, WITH REMOTE INTERFACE UPTO 5M
HISTORY DATABASE MEMORY	UNLIMITED
ERGONOMICS	ABS BLEND ENCLOSURE

For All Injection Molding Machine

Product Features

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Technical Specifications

Product Features

Rich Color TOUCH SCREEN in 12.1" potrait format.
16.2 million-colors, with 800*600 resolution,106ppi clarity.
Robust, standardized, adapted to reflect the world of Windows optimised to meet new challenges.
Traditional and familiar VIGNAN controls with best-of-breed ergonomics.
Feather touch 40 keys with LED indication for safe & efficient machine operations.
Modular Inputs/Outputs interface capability based on machine demands.
No. of Digital Inputs 32 (Type NPN-NO, Max.Source Current 5ma).
No. of Digital Outputs 52 (each of Max. 2A current output with short circuit protection).
No. of Analog Inputs 8 (4 Linear Pot.+4 Pressure Transducer.
No. of Temp. Sensors 11 (Type: RTD Pt-100 Isolated/K-type/J-type thermocouple)
No. of PWM Outputs 8 Nos. digitally user calibrated to tune of hundredth of a fraction
PWM O/P Voltage Range -10 to +10volts with 16-bit resolution

TECHNICAL SPECIFICATIONS

MMI Core	32-Bit ARM-Cortex M3 Embedded Processor
LCD Backlit	LED-type, digitally controlled contrast
Machine Scan Time	1 msec fixed (1000 times/sec)
MMI Scan Time	1 msec fixed (1000 times/sec)
No. of Mold Programs	150
Communications Ports	1xUSB(2.0), 1xEthernet, 1xRS232
I/O Board Interface	UTP CAT 6 Cable, with remote interface upto 50m
History Database Memory	2GB, data retention for machine lifetime
Optional Modules	GSM Module Interface, Voice Annunciation
Ergonomics	Elegant aesthetics, ABS blend enclosure, rugged-built with shock absorbing lining
Weight	1500gms
Operating Temperature	0-70°C

For All Injection Molding Machine

Product Features

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Technical Specifications

Product Features

Rich-Graphics, bright-Windows color " HMI ® 8.4 screen for enhanced user interface.
16.2 million-colors, 800*600 resolution,119 pixels/inch clarity.
Feather touch 72 keys with LED indication for safe & efficient machine operations.
Live machine graphics of machine parameters like flow, pressure, zone temperature, Robot management, scale reading, hourly production & energy consumption.
Modular Inputs/Outputs interface capability based on machine demands.
Triple-processor hardware system based on ARM ® & PIC® technology.
No. of Digital Inputs 32 (Type NPN-NO, Max.Source Current 5ma).
No. of Digital Outputs 52 (each of Max. 2A current output with short circuit protection).
No. of Analog Inputs 8 (4 Linear Pot.+4 Pressure Transducer.
No. of Temp. Sensors 11 (Type: RTD Pt-100 Isolated/K-type/J-type thermocouple)
No. of PWM Outputs 8 Nos. digitally user calibrated to tune of hundredth of a fraction
PWM O/P Voltage Range -10 to +10volts with 16-bit resolution

TECHNICAL SPECIFICATIONS

MMI Core	32-Bit ARM-Cortex M3 Embedded Processor
LCD Backlit	LED-type, digitally controlled contrast
Machine Scan Time	1 msec fixed (1000 times/sec)
MMI Scan Time	1 msec fixed (1000 times/sec)
No. of Mold Programs	150
Communications Ports	1xUSB(2.0), 1xEthernet, 1xRS232
I/O Board Interface	UTP CAT 6 Cable, with remote interface upto 50m
History Database Memory	2GB, data retention for machine lifetime
Optional Modules	GSM Module Interface, Voice Annunciation
Ergonomics	Elegant aesthetics, ABS blend enclosure, rugged-built with shock absorbing lining
Weight	1500gms
Operating Temperature	0-70°C

For All Injection Molding Machine

Product Features

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Technical Specifications

Product Features

HMI with 5.7" TFT 16 million colors, 640*480 resolution, 142 pixels/inch clarity..
USB port for remote reprogramming, data transfer, machine calibration etc..
Dual-processor hardware system based on ARM® & PIC® technology.
Seamless integration with all servo drives, variable volume pumps & proportional.
Programmable on-field digital & proportional outputs for each machine execution stage.
SD card storage facility for last 10-year machine shots data, set data changes & errors.

TECHNICAL SPECIFICATIONS

System Configuration	Highly Integrated 4-piece system
MMI CPU	32-Bit ARM-7 Embedded Processor @72MHz
LCD Backlit	LED Type with Digitally adjustable Contrast
No. of Keys	55-with LED indication for direct fn. call keys
Machine Scan Time	2500 microsec (400 times/sec)
MMI Scan Time	1000 microsec (1000times/sec)
No. of Mould Programs	120
History Database Memory	2GB, data retention for machine lifetime
Communication Channels	USB(front) @48MHz & RS232 @9600baud
I/O Board CPU	16-Bit Microchip DSP Processor @40MHz
No. of Digital Inputs	32 (Type NPN-NO, Max.Source Current 5ma)
No. of Digital Outputs	40 (Max. current output of 2A for each o/p)
Digital Outputs Feature	Onsite programmable (Delays & Switching)
No. of Analog Inputs	5 (4 Linear Pot.+1 Pressure Transducer)
No. of Temp. Sensors	8 (Type: RTD Pt-100 Isolated) and J-type Thermocouple
Analog Input Resolution	12-bit
Temp. Control Accuracy	+1 to -2 °C of set value
Type of Temp. Control	Advanced Adaptive PID control
No. of PWM Outputs	4 Nos. digitally user calibrated
PWM O/P Voltage Range	-10 to +10volts with 16-bit resolution
Power consumption	6.25W max.(standby)
Max. Operating Temperature	60 °C

For All Toggle Injection Molding Machine

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Technical Specifications

TECHNICAL SPECIFICATIONS

System Configuration	Ultra Compact 3-piece system
MMI CPU	32-Bit ARM-7 Embedded Processor @72MHz
Display Graphical LCD	Display with 5.7” TFT 640*480 pixel resolution
LCD Backlit	LED Type for LCD longlife
No. of Keys	47-with LED indication for direct fn. call keys
Machine Scan Time	2500 microsec (400 times/sec)
MMI Scan Time	1000 microsec (1000times/sec)
No. of Mould Programs	30
No. of Digital Inputs	24 (Type NPN-NO, Max.Source Current 5ma)
No. of Digital Outputs	32 (Max. current output of 2A for each o/p)
Digital Outputs Feature	Onsite programmable for each stage
No. of Analog Inputs	2 (Clamp + Screw)
No. of Temp. Sensors	6 (Type: RTD Pt-100 Isolated)
Analog Input Resolution	12-bit
Temp. Measuring Accuracy	0.25 °C
Temp. Control Accuracy	+1 to -2 °C of set value
Type of Temp. Control	Advanced Adaptive PID control
No. of PWM Outputs	2 Nos. digitally user calibrated
No. of PWM Outputs	4 Nos. digitally user calibrated
PWM O/P Voltage Range	0 to +10volts with 12-bit resolution
Power consumption	3.25W max.(standby)
Max. Operating Temperature	60 °C

For Small & Vertical Injection Molding Machine

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Technical Specifications

TECHNICAL SPECIFICATIONS

System Configuration	Ultra Compact System
MMI CPU	32-Bit ARM-7 Embedded processor @72MHZ
Display	4 Line Display
LCD Backlit	LED Type with brightness control
No. of Keys	32-with LED indication for direct fn.call keys
Machine Scan Time	2500 microsec (400 times/sec)
MMI Scan Time	1000 microsec (1000times/sec)
No. of Mould Programs	32
No. of Digital Inputs	16 (type NPM-NO, Max.Source Current 5ma)
No. Of Digital Outputs	20 (Max. current output of 2A for each
Digital Outputs Feature	Onsite programmable for each stage
No. of Temp. Sensors	4 (Type JK Thermocouple)
Analog Input Resolution	12-bit
Temp. Measuring Accuracy	0.25 °C
Temp. Control Accuracy	+1 to -2 oc of set value
Type of Temp. Control	Advanced Adaptive PID control
No. of PWM Outputs	2 Nos. digitally user calibrated [Version D.]
PWM O/P Voltage Range	O to +10volts with 12-bit resolution
Power Consumption	3.25W max-(standby)
Max. Operating Temperature	60 °C
Operability	Ease of setup, operation & fault diagnosis
Mechanical Dimensions	154mm * 245mm

For All Injection Molding Machine

Technical Specifications

TECHNICAL SPECIFICATIONS

I/O Board CPU	16-Bit Microchip® DSP Processor @40MHz
No. of Digital Inputs	32 (Type NPN-NO, Max.Source Current 5ma)
No. of Digital Outputs	40 (Max. current output of 2A for each o/p)
Digital Outputs Feature	Onsite programmable (Delays & Switching)
No. of Analog Inputs	5 (4 Linear Pot.+1 Pressure Transducer)
No. of Temp. Sensors	8 (Type: RTD Pt-100 Isolated) and J-type Thermocouple
Analog Input Resolution	12-bit
Temp. Control Accuracy	+1 to -2 °C of set value
Type of Temp Control	Advanced Adaptive PID control
No. of PWM Outputs	4 Nos. digitally user calibrated
PWM O/P Voltage Range	-10 to +10volts with 16-bit resolution

For All Injection Molding Machine

Technical Specifications

TECHNICAL SPECIFICATIONS

I/O Board CPU	16-Bit Microchip® DSP Processor @40MHz
No. of Digital Inputs	32 (Type NPN-NO, Max.Source Current 5ma)
No. of Digital Outputs	32 (Max. current output of 2A for each o/p)
Digital Outputs Feature	Onsite programmable (Delays & Switching)
No. of Analog Inputs	5 (4 Linear Pot.+1 Pressure Transducer)
No. of Temp. Sensors	6 (Type: RTD Pt-100 Isolated) and J-type Thermocouple
Analog Input Resolution	12-bit
Temp. Control Accuracy	+1 to -2 °C of set value
Type of Temp Control	Advanced Adaptive PID control
No. of PWM Outputs	4 Nos. digitally user calibrated
PWM O/P Voltage Range	-10 to +10volts with 16-bit resolution

For All Injection Molding Machine

Technical Specifications

Product Features

Features 4-Cores control with upto 12 industry sequences
& user programmable core priorities.
Facility of 4-Air Ejector control & Unscrew motor.
Controls 10 independent Heating zones + Nozzle +
Hydraulic oil control & monitors Ambient Temperature.
Heating control based on linear SSR for the power
conscious, in additional to the conventional digital SSR,
contactors & relay devices.
Digital Outputs can be on-site programmed ON/OFF for
each machine step with required delays.
On-field programmable PWMs with required proportional
variable, polarity, ramps, gains & dither.
Upto 8 individual blowers can be set & controlled.
Unique main motor controls like λ- switchover,
power-saving mode & normal ON/OFF.
Fully-loaded fault diagnostics like sensor shortcircuit/open,
PLC-Overcurrent, PLC-Undervoltage, Comm. link failure
protection etc.
Has Automatic Safety gate & 2 Auxiliary controls.
Dedicated Robot, Energy meter & Accumulator digital
inputs for seamless integration.

TECHNICAL SPECIFICATIONS

I/O Board Core	32-Bit ARM-Cortex M4 Embedded Processor
No. of Digital Inputs	32 (Type NPN-NO, Max. 5ma current source)
No. of Digital Outputs	52(each of Max. 2A current output with short circuit protection)
No. of Heater Outputs	12 – Dedicated
Digital Outputs Feature	Field-programmable (Switching Delays & transfer)
No. of Analog Inputs	8 (4 Linear Pot.+4 Pressure Transducer)
Linear Potentiometer Stroke Accuracy	±0.1mm in 1000mm length stroke
Pressure Transducer Signal Interface	0-10 VDC type (On-board power supply provided)
Analog Input Resolution	16-bit
No. of Temperature Channels	11 (Type: RTD Pt-100 Isolated/K-type/J-type thermocouple)
No. of PWM Outputs	8 Nos. digitally user calibrated to tune of hundredth of a fraction
PWM O/P Voltage Range	-10 to +10volts with 16-bit resolution
Ergonomics	Single board form with LED indication for maintenance ease & ABS mounting plate
Power Consumption	7.2W max.(standby)
Dimensions(lwd)	(33822560)mm
Weight	1370gms
Operating Temperature	0-70°C

Injection Molding Solutions

For All Injection Molding Machine

Product Features

TECHNICAL SPECIFICATIONS

For Single/Double Station Blow Molding Machines

Product Features

TECHNICAL SPECIFICATIONS

For All Injection Molding Machine

Product Features

TECHNICAL SPECIFICATIONS

For All Injection Molding Machine

Product Features

TECHNICAL SPECIFICATIONS

For All Injection Molding Machine

Product Features

TECHNICAL SPECIFICATIONS

For All Toggle Injection Molding Machine

TECHNICAL SPECIFICATIONS

For Small & Vertical Injection Molding Machine

TECHNICAL SPECIFICATIONS

For All Injection Molding Machine

TECHNICAL SPECIFICATIONS

For All Injection Molding Machine

TECHNICAL SPECIFICATIONS

For All Injection Molding Machine

Product Features

TECHNICAL SPECIFICATIONS

For All Injection Molding Machine

For Single/Double Station Blow
Molding Machines